Different from rotary drum granulator only being used for compound fertilizer manufacturing, pan granulator can be used to produce not only compound fertilizer, but organic fertilizer, being one of the most important fertilizer granulating equipment nowadays.
Features of Disc Pan Granulator
1.The flat pan adopts circular arc structure, promising 93% compound fertilizer yield.
2.The disk uses strong iron material, sturdy and durable. Due to strong, stable and lasting base design, there is no need fixing the base with Anchor Bolt.
3.The inside lining of the pan adopts high strength and strong corrosion-resistance plastics glass, with simply structure, high fertilizer granules yield, and easier to maintenance.
4.This fertilizer granulator machine is stable and reliable in operation, low noise.
5.It is used in our compound fertilizer production line, such as our tailor-made 50,000 tons/year compound fertilizer production line.
Working Principle of Disc Pan Pelletizer
Pan granulator consists of Disk and Base. The disk, angle of which is adjustable, is at a slant, dipping to the ground. Evenly-blended materials are uniformly added into the disc (with a dip angle of 35-55 degrees ) which trundles the raw materials. Percussion and friction between materials increase with the rotation of the disk. The particles in the disc change from small to large, then forming into fertilizer granules for some time.
Application of Disc Pan Fertilizer Granulator Machine
This fertilizer granulating equipment is widely used in organic fertilizer production line, and compound fertilizer production line. It also suits chemical, pharmaceutical, metallurgy, building materials, fodder industry. This fertilizer granulator machine is with simple structure, and easy for adjustment, which is suitable for processing raw materials with particle size no more than 50mm. It is not appropriate to transport materials with large viscosity.
fertilizer granulating machine has pan granulaor,roller press granulator,rotary granulator for granules and rotary drum dryer can dry animal manure and other materials
rotary drum granulator is used to produce multinutrient fertilizers (complex fertilizer), for example binary (NP, NK, PK) fertilizers and NPK fertilizers
Our rotary drum granulator is used to produce multinutrient fertilizers (complex fertilizer), for example binary (NP, NK, PK) fertilizers and NPK fertilizers. Raw materials, such as ammonia, phosphate, nitrogen solution, sulphate phosphate slurry, triple superphosphate(TSP) slurry etc., can be added in the rotary drum to produce chemical reaction. Materials rotate in the drum, cohere with each other, and are turned into compound fertilizer granules at a certain temperature and humidity, accomplishing the whole compound fertilizer production process. the fertilizer granulation machine is usually used in compound fertilizer production line, with a high output rate, such as our 100,000 tons/year compound fertilizer production line, to meet the requirements of high yield production.
Features of Rotary Granulator
1. 70% fertilizer granules yield. Small returned materials, which is helpful to re-granulate.
2. Rotary drum of this compound fertilizer granulator adopts UHMW-PE as inside lining, which prevents wall sticking, and relieves work intensification.
3. During rotation, water can be added to intensity the materials adhesion.
4. High output, low energy consumption, and low maintenance cost. The largest production capacity can arrive 10 t/h.
Structure of Rotary Drum Compound Fertilizer Making Machine
Bracket:
the whole body is supported by bracket, so the whole structure adopts medium carbon steel plate, and has passed strict quality control. The most important thing is, as taking into consideration of higher friction during the double roller granulator machine working, we have selected high quality anti-corrosion, wear-resistant materials, which, to great extent, prolong the lifespan of rotary drum granulator.
Drive Assembly
The drive assembly is an essential part of the whole machine. The electrical motor and reducer is with high quality, and has passed ISO certification. The motor drives pulleys, and the reducer drives the main shaft, which makes the whole machine work.
Features of Rotary Granulator
1. 70% fertilizer granules yield. Small returned materials, which is helpful to re-granulate.
2. Rotary drum of this compound fertilizer granulator adopts UHMW-PE as inside lining, which prevents wall sticking, and relieves work intensification.
3. During rotation, water can be added to intensity the materials adhesion.
4. High output, low energy consumption, and low maintenance cost. The largest production capacity can arrive 10 t/h.
Structure of Rotary Drum Compound Fertilizer Making Machine
Bracket:
the whole body is supported by bracket, so the whole structure adopts medium carbon steel plate, and has passed strict quality control. The most important thing is, as taking into consideration of higher friction during the double roller granulator machine working, we have selected high quality anti-corrosion, wear-resistant materials, which, to great extent, prolong the lifespan of rotary drum granulator.
Drive Assembly
The drive assembly is an essential part of the whole machine. The electrical motor and reducer is with high quality, and has passed ISO certification. The motor drives pulleys, and the reducer drives the main shaft, which makes the whole machine work.
greatest feature of new type organic fertilizer making machine is reducing manufacturing cost and increasing yield
The greatest feature of new type organic fertilizer making machine is reducing manufacturing cost and increasing yield. After being fermented sufficiently and crushed, raw materials can be directly sent to this machine to produce spherical organic fertilizer granules. It is widely used in organic fertilizer manufacturing process, such as our 50,000 tons/year new organic fertilizer production line. Shell of this organic fertilizer making machine is made of seamless steel tube, durable and never deformation. Coupled with solid base design, making it run more smoothly. Fine powdery materials are mixed, granulated, and condensed in it, thus completing the whole manufacturing process.
Working Principle of Organic Fertilizer Dedicated Granulator
Organic matters are feed into the organic fertilizer granulator through feeding inlet. With the effect of high-speed rotation force and aerodynamic force, materials are mixer evenly in the granulation chamber, and then granulated into organic fertilizer granules. The finished organic fertilizers are pushed out of the machine on the discharge side. In organic fertilizer production line, new type organic fertilizer granule machine usually connects with rotary drum screen.
Characteristics of New Type Organic Fertilizer Making Machine
1.Shape of finished fertilizer granules is Spherical.
2.High organic matters content, which can be 100%. It makes pure organics granulation come true.
3.The finished products are with cohesive structure. They can be screened by rotary drum sifting machine directly, with high production efficiency.
4.This organic double roller granulator adopts no-drying fertilizer production process-the moisture content of raw materials can be 20%-40%, to some extent, greatly reduce manufacture cost.
5.High granulation rate-higher than 80%-90%. One of the reason why we call it New Type Organic Fertilizer Machine is because it adapts to a variety of different formulas.
6.Compared with disc granulator and rotary drum granulator, new type organic fertilizer granulator has higher compressive resistance.
Organic fertilizer pan granulator is the most important machine in the organic fertilizer making line
Organic fertilizer pan granulator is the most important machine in the organic fertilizer making line.pan granulator is widely used for producing the medium-low concentration of organic fertilizers .and rotary drum granulator is used for compound fertilizer,The rate of being ball is high,the granule is full,the operation and maintenance are convenient.So it‘s better to choice this machine to produce organic/inorganic compound fertilizer or single-quality fertilizers.High capacity organic fertilizer granulation machine pan granulator is molding machinery that can make material into specific shapes. The angle of this series of granulating disc adopts arc structure, which makes the interest rate reach more than 93%. The bottom of the granulating disc is strengthened by multiple radiation steel.Thus makes it strong and durable.
Structure of Pan Granulator
1.Frame part
Since the drive part and rotating part of the whole body all are supported by the frame, the frame part is constructed with strong and quality channel steel, which has achieved the purpose of this fertilizer machine manufacturer.
2.Regulating part
The most important part of the disc granulator is Pelletizing Disc, the entire focus of which is on installation and regulating part. Therefore, our factory weld the components of the fertilizer manufacturing machine together with the use of excellent carbon steel plate and channel steel.
3.Transmission part
It is a very essential part of the whole granulator. The motor and reducer installed on the adjustable bracket, are all quality-inspection-free products with ISO Quality System Certification. Motor drives pulleys, reducer and pinion. Pinion drives main drive gear to getting the pelletizing disc to work. Besides, the pinion and main gear adopt high frequency quenching, prolong their service life twice longer than before. Entire granulation plate is fixed on the adjustable bracket, stigma coupling part with taper coordinated structure, more reasonable.
4.Automatic cleaning section
The automatic materials-cleaning part is installed above the granulation disc. There is cleaning board on it, which is more convenient to remove materials sticking to the bottom. All those reasonable design greatly improve the life of the disc granulator, saving labor at the same time.
Pan Granulator is a main equipment which makes powder into ball shape for fertilizer
Pan Granulator is a main equipment which makes powder into ball shape, widely applied in cement industry, iron and steel industry and chemical fertilizer industry.pan granulator features uniform ball, easily water controlling, high strength, simple structure, low energy consumption, stable operation, etc.
Different from rotary drum granulator only being used for compound fertilizer manufacturing, pan granulator can be used to produce not only compound fertilizer, but organic fertilizer, being one of the most important fertilizer granulating equipment nowadays.
Features of Disc Pan Granulator
1.The flat pan adopts circular arc structure, promising 93% compound fertilizer yield.
2.The disk uses strong iron material, sturdy and durable. Due to strong, stable and lasting base design, there is no need fixing the base with Anchor Bolt.
3.The inside lining of the pan adopts high strength and strong corrosion-resistance plastics glass, with simply structure, high fertilizer granules yield, and easier to maintenance.
4.This fertilizer granulation machine is stable and reliable in operation, low noise.
5.It is used in our compound fertilizer production line, such as our tailor-made50,000 tons/year compound fertilizer production line.6. the structure is simple, conveniently control, little energy depletion, remove steadily，etc.
7. ball as even, easy control water in ball, high ball strength.
8. mainly used in the cement industry, steel industry and compounded fertilizer industry.
Working Principle of Disc Pan Pelletizer
Pan granulator consists of Disk and Base. The disk, angle of which is adjustable, is at a slant, dipping to the ground. Evenly-blended materials are uniformly added into the disc (with a dip angle of 35-55 degrees ) which trundles the raw materials. Percussion and friction between materials increase with the rotation of the disk. The particles in the disc change from small to large, then forming into fertilizer granules for some time.
Compost is a type of nutrient-rich,long manurial effect bio-organic fertilizer
How Much Do You Know about Compost
Compost is a type of nutrient-rich,long manurial effect bio-organic fertilizer. it mainly consists of various plant residue(crop straw,weed,leaf,peat,rubbish and other waste,etc) and human or animal manure; these mixtures finally form compost by means of 7-10 days composting and decomposing. Compost plays quite a fundamental role in the whole growing process of crops and plants. To make good quality and nutritious bio-organic fertilizer, the very composting tool --compost turner is necessary.We manufacture both groove type hydraulic compost turner and groove type lifting compost turner. The groove type compost turner is an organic fertilizer fermentation equipment, which is used for dealing with animal manure, household garbage, sludge, crop stalks and other organic solids, and also can be used in feed fermentation. Groove type hydraulic compost turner can thoroughly compost and turn high-stacked fermentation materials. With features of low maintenance and easy-operation, it is becoming an ideal choice in organic fertilizer production, especially for those who own high-cost land. By using groove type compost turner which adds sufficient oxygen to compost piles, investors will dispose organic wastes harmelessly, and achieve continuous organic fertilizer production.
Large Capacity Windrow Turner Convincing Features1.Reasonable structure
--Self-propelled, no tractor necessary-optimal utilization of space available.
--Compact design;robust rubber undercarriage;heavy duty.
--Mature control technology making it very flexible and easy to handle.
--Exceptional mixing and crushing performance.
2.Efficient,cost effective solutions to compost fermentation.
3.Balanced power,low energy consumption,lower bio-organic fertilizer cost.
4.Affordable,low investment cost for medium or large fertilizer plants.
5.More suitable to manure fermentation fertilizer requirements,evenly mixing manure materials and bacterial preparation.
--Self-propelled, no tractor necessary-optimal utilization of space available.
--Compact design;robust rubber undercarriage;heavy duty.
--Mature control technology making it very flexible and easy to handle.
--Exceptional mixing and crushing performance.
2.Efficient,cost effective solutions to compost fermentation.
3.Balanced power,low energy consumption,lower bio-organic fertilizer cost.
4.Affordable,low investment cost for medium or large fertilizer plants.
5.More suitable to manure fermentation fertilizer requirements,evenly mixing manure materials and bacterial preparation.
he type of double roller granulator working principle is continuously extruding granulation of positive-displacement
Working principle of double roller granulator
A pair of mating gear roller is used as the working part for overstocking material. The type of double roller granulator working principle is continuously extruding granulation of positive-displacement. The fertilizer making machine can be adapted widely, and the end products possess higher intensity and uniform length. The shape of particle is circular. The diameter of particle is generally from3.5mmto10mm.The rate of end products is above 85%. As the material is extruded by means of rolling of gears and positive-displacement compressing, Roller extruding granulator possess a wider adaptability to varying material, and is especially suited for granulation with thixotropy. The Scraping cutter installed inside made the particle have the same length. Wetness required for granulation is lower and the particle granulated by this plant is more intensive than screw type granulator.
Features of double roller granulator
double roller granulator has the advantages of saving energy and reducing consumption, without waste discharge, stable operation, reliable operation, convenient maintenance. Raw material has the wide adaptability, mainly applicable to the compound fertilizer material, medicine, chemical industry, food, and all kinds of raw material granulation, and the product has high grain rate.this fertilizer granulation machine can produce all kinds of concentration and a variety of compound fertilizer (including organic fertilizer, chemical fertilizer, biological fertilizer, magnetic fertilizer and so on) especially rare earth, potash, compound fertilizer granulation, filling a blank in China with leading domestic level.
Applications of double roller granulator
1. Monosodium glutamate wastewater technology organic and inorganic fertilizers process
2. Industrial waste organic and inorganic fertilizer spray granulation process
3. Compound fertilizer extrusion granulation process
4. Powdered organic manure and inorganic fertilizer process
5. Powdery manure organic fertilizer process
Applications of double roller granulator
1. Monosodium glutamate wastewater technology organic and inorganic fertilizers process
2. Industrial waste organic and inorganic fertilizer spray granulation process
3. Compound fertilizer extrusion granulation process
4. Powdered organic manure and inorganic fertilizer process
5. Powdery manure organic fertilizer process
Double roller granulator is suitable for producing high, medium and low concentrations of compound fertilizer
Double Roller Fertilizer Granulator Introduction
Double roller granulator is suitable for producing high, medium and low concentrations of compound fertilizer. The granules it makes are of oblate shape. Roller fertilizer granulator adopts no drying normal temperature technology, having low investment, fast returns and good economic benefit. Integrating granulation, forming and screening, roller granulator has the features of nice appearance, easy operation, and low energy consumption.
Working Principle of Double Roller Extrusion Granulator
The motor drives triangle belt, belt pulley, and speed reducer, making the granulator machine works. The mixed materials are fed from the feeding hopper, pass through the counter-rotating rollers, and are extruded into slices under the strong extrusion force. Through the driving chain, the power is transferred from the press roller to the crushing roller. The slices flow downward to the crushing chamber, where the slices are crushed by the counter-rotating crushing rollers and screened to get the required granular fertilizer. The granular fertilizer are discharged fro the outlet, while powdery materials are returned to be extruded.
The application characteristics of Double roller granulator:
Double roller granulator adopts production process with non drying process at room temperature. Materials are formed only one time, and the yield includes 1-1.5 tons / hour, 1.5-3 tons / hour two specifications. double roller fertilizer granulation machine has the features of less investment, quick effect, and good economic benefit. Complete sets of equipment have compact structure, scientific design, reasonable layout, and advanced technology.the fertilizer making machine features saving energy and reducing consumption, and no "three wastes" discharge, stable and reliable operation, easy maintenance. Raw material has a wide adaptability, suitable for compound fertilizer material, medicine, chemical industry; fodder etc all kinds of raw material granulation. Grain rate of the product into is high. Double roller granulator is capable of producing all kinds of concentration, various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer and so on) compound fertilizer, especially rare earth, potash fertilizer, and ammonium bicarbonate series compound fertilizer granulation, which is to fill the domestic blank, ranking the leading domestic level.
Double roller granulator is suitable for producing high, medium and low concentrations of compound fertilizer. The granules it makes are of oblate shape. Roller fertilizer granulator adopts no drying normal temperature technology, having low investment, fast returns and good economic benefit. Integrating granulation, forming and screening, roller granulator has the features of nice appearance, easy operation, and low energy consumption.
Working Principle of Double Roller Extrusion Granulator
The motor drives triangle belt, belt pulley, and speed reducer, making the granulator machine works. The mixed materials are fed from the feeding hopper, pass through the counter-rotating rollers, and are extruded into slices under the strong extrusion force. Through the driving chain, the power is transferred from the press roller to the crushing roller. The slices flow downward to the crushing chamber, where the slices are crushed by the counter-rotating crushing rollers and screened to get the required granular fertilizer. The granular fertilizer are discharged fro the outlet, while powdery materials are returned to be extruded.
The application characteristics of Double roller granulator:
Double roller granulator adopts production process with non drying process at room temperature. Materials are formed only one time, and the yield includes 1-1.5 tons / hour, 1.5-3 tons / hour two specifications. double roller fertilizer granulation machine has the features of less investment, quick effect, and good economic benefit. Complete sets of equipment have compact structure, scientific design, reasonable layout, and advanced technology.the fertilizer making machine features saving energy and reducing consumption, and no "three wastes" discharge, stable and reliable operation, easy maintenance. Raw material has a wide adaptability, suitable for compound fertilizer material, medicine, chemical industry; fodder etc all kinds of raw material granulation. Grain rate of the product into is high. Double roller granulator is capable of producing all kinds of concentration, various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer and so on) compound fertilizer, especially rare earth, potash fertilizer, and ammonium bicarbonate series compound fertilizer granulation, which is to fill the domestic blank, ranking the leading domestic level.
The horizontal fertilizer mix is the new-generation mixing equipment developed by our factory,
The horizontal fertilizer mixer, which is the new-generation mixing equipment developed by our factory, is high mixing uniformity, less material residual. This kind of fertilizer mixing machine is suitable for blending the formula feed, concentrated feed, additive premix, and raw materials of organic and compound fertilizer. There are two types of horizontal blenders: one is single shaft mixer, and the other is twin shaft mixer. They are the most common fertilizer mixing machines in organic & compound fertilizer production. As for twin shaft fertilizer mixer, it has the advantage of higher capacity and higher mixing efficiency. The two axes are in relative rotation during working so that raw materials can be evenly mixed, being widely used in organic fertilizer manufacturing.
Structure & Working Principle of Horizontal Ribbon Blender
● Rack section: All of the work body is fixed on the rack. The rack is welded by the Optimal carbon steel plate and the channel.the fertilizer making machine has arrived the requirement of specified technology and got the strict products qualified certificate.
● Transmission connection part: The motor drives the belt pulley, triangular belt, and reducer to make the main shaft rotating. The transmission reducer and the working part of
the host are adopted the polyamide pin coupling. Easy to assembly and maintenance.
● Mixing part: The helical mixing blades which are welded on the main shaft are synchronous rotation. Stirring the materials to make them completely and evenly blending in the mixer. After a period of mixing, materials are fully mixed, materials will outflow from the outlet and be conveyed to the fertilizer granulator.what’s more, inside the horizontal cylinder is equipped with the rotary blades. The blades are rotating reversely. And the rotary blades are at a certain angle to stir the materials along the axial or radial direction, to make the materials mixing uniformity.
Features of Industrial Fertilizer Mixer
1. Adopting the novel rotor structure, the minimum clearance between the rotor and shell can be adjusted to nearly zero, which efficiently decreases the residue of materials.
2. This fertilizer mixer is equipped with the pipeline which can add the grease into it. The overall structure of the machine is more reasonable, easy to install and attractive in appearance.
3. It utilizes stainless steel spiral blade with hard steel tool bit, which is durable and good wear resistance. Thus it can prolong the service life of machine.
4. With features of high mixing efficiency, materials can be fully mixed, thus improving the mixing uniformity.
5. It can also crush the larger materials during mixing process.
6. Low energy consumption, low noise, stable performance, easy to operation and maintenance.
7. Suitable for both compound fertilizer and best organic fertilizer production
Operation Caution of Industrial Fertilizer Mixer
1. Ensure to check whether the bolts are loose or not before starting the machine.
2. To check the bearing block and reduction drive. To see if their oil level is in place.
3. It is strictly prohibited that the materials with the big stone, big iron and etc, to avoid damaging the mixing blade.
4. Before stopping the machine, we should first stop feeding materials. It forbids to stop the machine with materials in it.
5. Starting the main motor, to check if the direction of rotation is opposite. If opposite, stop and adjust the machine immediately.
6.This machine should be started under the circumstance of zero load. It is strictly forbidden to put raw materials in the mixer before it rotating, to avoid damage to the machine.
7. Widely used in flat die granulator production line and new type organic fertilizer production line.
Structure & Working Principle of Horizontal Ribbon Blender
● Rack section: All of the work body is fixed on the rack. The rack is welded by the Optimal carbon steel plate and the channel.the fertilizer making machine has arrived the requirement of specified technology and got the strict products qualified certificate.
● Transmission connection part: The motor drives the belt pulley, triangular belt, and reducer to make the main shaft rotating. The transmission reducer and the working part of
the host are adopted the polyamide pin coupling. Easy to assembly and maintenance.
● Mixing part: The helical mixing blades which are welded on the main shaft are synchronous rotation. Stirring the materials to make them completely and evenly blending in the mixer. After a period of mixing, materials are fully mixed, materials will outflow from the outlet and be conveyed to the fertilizer granulator.what’s more, inside the horizontal cylinder is equipped with the rotary blades. The blades are rotating reversely. And the rotary blades are at a certain angle to stir the materials along the axial or radial direction, to make the materials mixing uniformity.
Features of Industrial Fertilizer Mixer
1. Adopting the novel rotor structure, the minimum clearance between the rotor and shell can be adjusted to nearly zero, which efficiently decreases the residue of materials.
2. This fertilizer mixer is equipped with the pipeline which can add the grease into it. The overall structure of the machine is more reasonable, easy to install and attractive in appearance.
3. It utilizes stainless steel spiral blade with hard steel tool bit, which is durable and good wear resistance. Thus it can prolong the service life of machine.
4. With features of high mixing efficiency, materials can be fully mixed, thus improving the mixing uniformity.
5. It can also crush the larger materials during mixing process.
6. Low energy consumption, low noise, stable performance, easy to operation and maintenance.
7. Suitable for both compound fertilizer and best organic fertilizer production
Operation Caution of Industrial Fertilizer Mixer
1. Ensure to check whether the bolts are loose or not before starting the machine.
2. To check the bearing block and reduction drive. To see if their oil level is in place.
3. It is strictly prohibited that the materials with the big stone, big iron and etc, to avoid damaging the mixing blade.
4. Before stopping the machine, we should first stop feeding materials. It forbids to stop the machine with materials in it.
5. Starting the main motor, to check if the direction of rotation is opposite. If opposite, stop and adjust the machine immediately.
6.This machine should be started under the circumstance of zero load. It is strictly forbidden to put raw materials in the mixer before it rotating, to avoid damage to the machine.
7. Widely used in flat die granulator production line and new type organic fertilizer production line.
Our high-efficiency organic fertilizer crusher is a new reversible type crusher
Our high-efficiency organic fertilizer crusher is a new reversible type crusher.the organic fertilizer crusher has a strong adaptability to the moisture content of the materials especially the matured waste after fermentation and other materials with the moisture content less than or equal to 30%. The granulation success rate of the machine reaches 20% to 30% which can meet the requirement of the common fertilizer production. The crushing size can be adjusted according to customer's demand.
This fertilizer crusher greatly shortens technological process, reduces equipment investment and saves operating cost, so it is the ideal machine for fertilizer production. Semi-wet materials crusher is the specialized crushing machine manufactured based on continuous research, improvement.the fertilizer machine combines advanced technology at home and abroad, and completely solves the problem of crushing high moisture materials. It plays an important role in fertilizer production.
Working Principle of Fertilizer Crusher
After the crusher works, the organic material can be put into the crushing chamber through the feeding hole. The crushing system of the semi-wet materials crusher consisting of two-stage rotors crushes the organic materials in the crushing chamber in two stages. The organic material is first crushed by the first-stage rotors and then crushed by the second-stage rotors, thus the granularity is fine enough.
Besides, the hammers of the crusher are made of high-alloy and hard-wearing metal material to make sure the organic material is crushed well.
After the organic material is crushed enough, the granules are delivered to the discharging hole of the crusher. The semi-wet materials crusher has no screen hole so that various granules can come out from the bottom of the crusher directly without blocking.
Features of Organic Fertilizer Crushing Machine
1.The rack of this fertilizer grinder is welded by high quality carbon steel plate and box iron. It passes strict production conformity certification & specific technological requirements.
2.The rotor of the fertilizer making machine adopts rational design & structure. With double-deck blades, its crushing efficiency is twice as much as other crushing machines. The materials enter the crushing part from the feeding hole, then are crushed into granules.
3.The inner lining plate is made of high strength material, with good abrasion resistance and durability.
4.Adopting flexible belt drive. The electric motor drives the belt sheave which transfers the power to the principal axis, making it rotate in a high speed to crush the materials.
5.The organic fertilizer crushing machine contains two layers of grinding systems to crush the materials finely and attain the optimum efficiency.
6.It adopts high-alloy hard-wearing hammers. The hammer slices are forged to promise they are strong and hard-wearing enough to prolong service life.
7.High technology is adopted to greatly ensure its safe reliability, maintenance-free and easy operation. It only needs one person to operate.
This fertilizer crusher greatly shortens technological process, reduces equipment investment and saves operating cost, so it is the ideal machine for fertilizer production. Semi-wet materials crusher is the specialized crushing machine manufactured based on continuous research, improvement.the fertilizer machine combines advanced technology at home and abroad, and completely solves the problem of crushing high moisture materials. It plays an important role in fertilizer production.
Working Principle of Fertilizer Crusher
After the crusher works, the organic material can be put into the crushing chamber through the feeding hole. The crushing system of the semi-wet materials crusher consisting of two-stage rotors crushes the organic materials in the crushing chamber in two stages. The organic material is first crushed by the first-stage rotors and then crushed by the second-stage rotors, thus the granularity is fine enough.
Besides, the hammers of the crusher are made of high-alloy and hard-wearing metal material to make sure the organic material is crushed well.
After the organic material is crushed enough, the granules are delivered to the discharging hole of the crusher. The semi-wet materials crusher has no screen hole so that various granules can come out from the bottom of the crusher directly without blocking.
Features of Organic Fertilizer Crushing Machine
1.The rack of this fertilizer grinder is welded by high quality carbon steel plate and box iron. It passes strict production conformity certification & specific technological requirements.
2.The rotor of the fertilizer making machine adopts rational design & structure. With double-deck blades, its crushing efficiency is twice as much as other crushing machines. The materials enter the crushing part from the feeding hole, then are crushed into granules.
3.The inner lining plate is made of high strength material, with good abrasion resistance and durability.
4.Adopting flexible belt drive. The electric motor drives the belt sheave which transfers the power to the principal axis, making it rotate in a high speed to crush the materials.
5.The organic fertilizer crushing machine contains two layers of grinding systems to crush the materials finely and attain the optimum efficiency.
6.It adopts high-alloy hard-wearing hammers. The hammer slices are forged to promise they are strong and hard-wearing enough to prolong service life.
7.High technology is adopted to greatly ensure its safe reliability, maintenance-free and easy operation. It only needs one person to operate.
Disc granulator manufactured by victor fertilizer granulator is used in 50,000 Tons/year Pan Granulator Production Line
Disc granulator manufactured by victor fertilizer granulator is used in 50,000 Tons/year Pan Granulator Production Line. the disc granulator is suitable for both organic fertilizer and compound fertilizer production. Adopting arc disc angle structure, this pan granulator, whose granulation rate can reach above 93%, is with uniform granules, smooth operation, and long service life. The disc pelletizer is one of the best granulation ratio fertilizer making machine. As the manufacturer of various organic & compound fertilizer machines, we supply different types of pan pelletizer. They vary with inner diameter, side height, and rotating speed. Based on the production condition, and combining with self construction of factory building and capital budget, customers can choose whichever models they like to put into production. Absolutely, our disc fertilizer granulator is an ideal fertilizer pellet machine for you.
Disc Pan Fertilizer Granulator Machine Working Principle
Various dry powder materials are added from the top of the equipment, then being degassed, compressed and transported to arc shaped notch of those two rolls which are doing reversed rotation at a constant speed. Materials are condensed in the disc, reducing the stress-tolerant of materials which naturally separate with each other with the aid of gravity and surface tension.
High-output Disc Pan Fertilizer Pellet Mill Features
1. It is equipped with three discharge ports, more convenient for efficiently continuous fertilizer production, greatly reducing the labor intensity and improving labor efficiency.
2. The clearing device is equipped with automatic material clearing plate to remove the sticking materials, which greatly improves service life of organic fertilizer granulator machine and saves labor.
3. Rational structure, simple operation, convenient maintenance and stable performance, light weight, height reducing, flexible granulating position and flexible process arrangement.
4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force.this manure pellet mill will increase the service life of machine. Drive part adopts high-frequency quenching, which doubles the service life of machine.
5. Unique unpowered knives lowers down power consumption. Large discs consist of disc body and disc joints, and the disc joints can be accommodated upwards and downwards.
6. Rack section and regulation section are made of welded steel plate and channel which is anti-corrosion and durable.
7.The plate bottom adopts multiple radiation steel plates to reinforce, which is sturdy and durable, and never deformation.
Disc Pan Fertilizer Granulator Machine Working Principle
Various dry powder materials are added from the top of the equipment, then being degassed, compressed and transported to arc shaped notch of those two rolls which are doing reversed rotation at a constant speed. Materials are condensed in the disc, reducing the stress-tolerant of materials which naturally separate with each other with the aid of gravity and surface tension.
High-output Disc Pan Fertilizer Pellet Mill Features
1. It is equipped with three discharge ports, more convenient for efficiently continuous fertilizer production, greatly reducing the labor intensity and improving labor efficiency.
2. The clearing device is equipped with automatic material clearing plate to remove the sticking materials, which greatly improves service life of organic fertilizer granulator machine and saves labor.
3. Rational structure, simple operation, convenient maintenance and stable performance, light weight, height reducing, flexible granulating position and flexible process arrangement.
4. Reducer and motor use the flexible belt drive, in order to make sure starts steadily, and slow down the impact force.this manure pellet mill will increase the service life of machine. Drive part adopts high-frequency quenching, which doubles the service life of machine.
5. Unique unpowered knives lowers down power consumption. Large discs consist of disc body and disc joints, and the disc joints can be accommodated upwards and downwards.
6. Rack section and regulation section are made of welded steel plate and channel which is anti-corrosion and durable.
7.The plate bottom adopts multiple radiation steel plates to reinforce, which is sturdy and durable, and never deformation.
Disc granulator machine emerges with the development of fertilizer production.It is appropriate for granulating round fertilizer particles
Disc Fertilizer Granulating Machine Instruction
Disc granulator machine emerges with the development of fertilizer production.It is appropriate for granulating round fertilizer particles for compound or organic fertilizer for convenient transportation and storage.To produce nutritionally balanced fertilizer particles, the proper granulating machine is your top decision. We are professional fertilizer plant and will offer you practical guidance in fertilizer granulating. You can also spread atomizing NPK to increase nutritions in organic fertilizers during granulating.
Disc granulator machine emerges with the development of fertilizer production.It is appropriate for granulating round fertilizer particles for compound or organic fertilizer for convenient transportation and storage.To produce nutritionally balanced fertilizer particles, the proper granulating machine is your top decision. We are professional fertilizer plant and will offer you practical guidance in fertilizer granulating. You can also spread atomizing NPK to increase nutritions in organic fertilizers during granulating.
Disc Fertilizer Granulating Machine Advantages
*Arc structure ensures high granulating rate of 93%.
*Novel and rational structure,light weight. Flexible granulating position.
*Adjustable angle of large discs because of the pads.
*Unique unpowered knives lowers down power consumption.
*Large discs consists of disc body and disc joints. The disc joints can be accomodated upwards and downwards.
*New dregging design and good granulating effects. Uniform granulators and most of the particles’ diameter is 3-5mm.
*Arc structure ensures high granulating rate of 93%.
*Novel and rational structure,light weight. Flexible granulating position.
*Adjustable angle of large discs because of the pads.
*Unique unpowered knives lowers down power consumption.
*Large discs consists of disc body and disc joints. The disc joints can be accomodated upwards and downwards.
*New dregging design and good granulating effects. Uniform granulators and most of the particles’ diameter is 3-5mm.
*High working efficiency. It finishes disc granules at one stroke.
*Simple operation, convenient maintenance and stable performance.
Disc Fertilizer Granulating Machine Structure
It is set 3 discharging holes which is convenient to continuous production and reduce the labor intensity. Reduction gears and motor are driven by flexible belts, thus organic fertilizer making machine can move stably and reduce impact to improve service life. The bottom of disc adopts several radiation steel plates to strength its durability. No need fixed by bolts. Granulating gears are made from high-frequency quenching materials; with the lining of glass fiber reinforced plastics, the granulating disc is anti-corrosion and durable.
What’s the Diameter of Organic Fertilizer Particles?
the organic fertilizer granulator is the fertilizer capacity that mostly influences the diameter of disc granulating machine.The fertilizer equipment producing capacity and organic fertilizer producing requirements also matters a lot. When the diameter is determined, the height can be also calculated. In general,the larger of the diameter, the higher of the height. The height of discs plays important role in granulating time.
*Simple operation, convenient maintenance and stable performance.
Disc Fertilizer Granulating Machine Structure
It is set 3 discharging holes which is convenient to continuous production and reduce the labor intensity. Reduction gears and motor are driven by flexible belts, thus organic fertilizer making machine can move stably and reduce impact to improve service life. The bottom of disc adopts several radiation steel plates to strength its durability. No need fixed by bolts. Granulating gears are made from high-frequency quenching materials; with the lining of glass fiber reinforced plastics, the granulating disc is anti-corrosion and durable.
What’s the Diameter of Organic Fertilizer Particles?
the organic fertilizer granulator is the fertilizer capacity that mostly influences the diameter of disc granulating machine.The fertilizer equipment producing capacity and organic fertilizer producing requirements also matters a lot. When the diameter is determined, the height can be also calculated. In general,the larger of the diameter, the higher of the height. The height of discs plays important role in granulating time.
To beginners who are planning to manufacture bio organic fertilizers,we will recommend you to start with Mini Organic Fertilizer Production Line
To beginners who are planning to manufacture bio organic fertilizers,we will recommend you to start with Mini Organic Fertilizer Production Line. It is with smaller production capacity (about 700 kg per hour), but high-level configuration. The whole line can be customized, so you do not need to worry about its adaptability. In other words, Whirlston provides Customization Service -- our technical personnel will specially design the production line in accordance with your Factory Building Design & requirement on capacity!
Fertilizer Machines in the Miniature Organic Fertilizer Production Line
1. Self Propelled Compost Turner-Model HRSD-2000
As organic materials, such as livestock and poultry manure, should be fully fermented before granulation (there are a large amount of pathogenic microorganism and Parasitic roundworm eggs), Compost Turner becomes particularly important, being an inevitable composting equipment in bio-organic/organic fertilizer production. The processing capacity of HRSD-2000 self propelled compost turner is 400-500 m³/h.
2.High Moisture Fertilizer Crusher Machine-Model HMC-60
It is a professional fertilizer making machine designed to grind high-moisture (25-50%) and multifiber raw materials. The grinding particle size can meet the granulation requirement!
3.Horizontal Fertilizer Mixer-Model WJ-700
In the mixing process, N,P,K elements, and other additives can also be added in the organic raw materials. They will be fully mixed in horizontal fertilizer mixer.
4.Double Roller Granulator -Model DZJ-1.5
It uses squeezing principle to form fertilizer particles with diameters of 3.5-10mm in one time. This fertilizer granulator has wide application in both organic fertilizer production line and compound fertilizer production line.
5.Fertilizer Screening Machine-Model ZJ 1240
Rotary drum screen is the only screening machine in fertilizer production.
Organic fertilizer is mainly used to supply nutrients to promote the rapid and balanced growth of plants/crops
What is organic fertilizer? Organic fertilizer is mainly used to supply nutrients to promote the rapid and balanced growth of plants/crops. In organic fertilizer manufacturing process, organic fertilizer machine becomes an inevitable equipment.
About New Type Dedicated Organic Fertilizer Granulator
The largest production capacity of this organic fertilizer granulator can reach to 6-8 tons per hour, which completely satisfies high capacity requirement of fertilizer manufacturers/investors. It is with features of smooth operation, sturdy and durable, long service life and stable base design, making it become an essential making machine in organic fertilizer production line. Its granulation rate can reach above 90%
Using the high-speed rotary mechanical stirring force, the new type organic fertilizer making machine granulates the powdery raw materials into granular organic fertilizers. All those granules are with homogeneous size, smooth surface, and beautiful appearance.
About New Type Dedicated Organic Fertilizer Granulator
The largest production capacity of this organic fertilizer granulator can reach to 6-8 tons per hour, which completely satisfies high capacity requirement of fertilizer manufacturers/investors. It is with features of smooth operation, sturdy and durable, long service life and stable base design, making it become an essential making machine in organic fertilizer production line. Its granulation rate can reach above 90%
Using the high-speed rotary mechanical stirring force, the new type organic fertilizer making machine granulates the powdery raw materials into granular organic fertilizers. All those granules are with homogeneous size, smooth surface, and beautiful appearance.
Shape of the finished products: Round Shape
High degree of sphericity: ≥0.7
Diameter of the fertilizer granules: 0.3-3mm (it is changeable by adjusting the rotating speed of main spindle and materials mixing amount, the lower amount & higher speed, then the smaller granules )
Materials granularity: less then 50 mesh
Moisture content of raw materials: 20-40%
Content of organic matter: 100%
Wide Application of New Type Organic Fertilizer Making Machine
This fertilizer granulator can be used for a variety of raw materials.
a.It can be applied in Bio Organic Fertilizer Production Line. Raw materials: peat, lignite, organic municipal sludge, and straw.
b.It can be applied in Cake Fertilizer Production Line. Main raw material is soybean cake.
c.It can be applied in Organic Compound Fertilizer Production Line. Raw materials is chicken manure, pig manure, cow dung, and other livestock/poultry waste.
d.It can be applied in Complete Feed, Mixed Feed Production Line. Raw materials are maize, legume, and grass powder.
e.It can be applied in Biological Feed Production Line. Raw material is crop stalks.
High degree of sphericity: ≥0.7
Diameter of the fertilizer granules: 0.3-3mm (it is changeable by adjusting the rotating speed of main spindle and materials mixing amount, the lower amount & higher speed, then the smaller granules )
Materials granularity: less then 50 mesh
Moisture content of raw materials: 20-40%
Content of organic matter: 100%
Wide Application of New Type Organic Fertilizer Making Machine
This fertilizer granulator can be used for a variety of raw materials.
a.It can be applied in Bio Organic Fertilizer Production Line. Raw materials: peat, lignite, organic municipal sludge, and straw.
b.It can be applied in Cake Fertilizer Production Line. Main raw material is soybean cake.
c.It can be applied in Organic Compound Fertilizer Production Line. Raw materials is chicken manure, pig manure, cow dung, and other livestock/poultry waste.
d.It can be applied in Complete Feed, Mixed Feed Production Line. Raw materials are maize, legume, and grass powder.
e.It can be applied in Biological Feed Production Line. Raw material is crop stalks.
Many inorganic fertilizers are produced in this manner conversion of fine mineral ores into easy to handle agglomerates or balls
Rotary drum granulator (also known as balling drums or rotary granulators) is very popular equipment that can process a wide array of materials
The fertilizer granulation equipment is typically used for high capacity applications and usually requires some type of recycle depending on the product specifications. Drum granulators are used when an agglomeration - chemical reaction process is required.Typical applications of a rotary drum granulator include, but are not limited to the following:
Agglomeration involving chemical reactions where the feed component(s) consist of reactive liquids or gases
The liquid and/or gas can be added into the bed of material to get a complete reaction and contain or reduce any emissions that may be generated
Many inorganic fertilizers are produced in this manner conversion of fine mineral ores into easy to handle agglomerates or balls for further processing. Iron ore, copper ore, and gold ore are a few examples.
Granulation where the only feed or the majority of the feed is a liquid or melt such as urea granulation
Coating of finished products by spraying a liquid onto the bed of material
Mixing drums that can mix multiple solids and/or liquids.
Specialty applications like a combination granulation-cooling drum.The cylinder body adopts special stainless steel or rubber plate lining structure. the inorganic fertilizer granulator can remove scar and peel burl automatically It has the advantages of high intensity of granule, high production, erosion proof, abrasion proof, low energy consumption, long service life, convenient operation and maintenance etc.
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