Disc granulator machine emerges with the development of fertilizer production.It is appropriate for granulating round fertilizer particles

Disc Fertilizer Granulating Machine Instruction
Disc granulator machine emerges with the development of fertilizer production.It is appropriate for granulating round fertilizer particles for compound or organic fertilizer for convenient transportation and storage.To produce nutritionally balanced fertilizer particles, the proper granulating machine is your top decision. We are professional fertilizer plant and will offer you practical guidance in fertilizer granulating. You can also spread atomizing NPK to increase nutritions in organic fertilizers during granulating.

Disc Fertilizer Granulating Machine Advantages
*Arc structure ensures high granulating rate of 93%.
*Novel and rational structure,light weight. Flexible granulating position.
*Adjustable angle of large discs because of the pads.
*Unique unpowered knives lowers down power consumption.
*Large discs consists of disc body and disc joints. The disc joints can be accomodated upwards and downwards.
*New dregging design and good granulating effects. Uniform granulators and most of the particles’ diameter is 3-5mm.

*High working efficiency. It finishes disc granules at one stroke.
*Simple operation, convenient maintenance and stable performance.

Disc Fertilizer Granulating Machine Structure
It is set 3 discharging holes which is convenient to continuous production and reduce the labor intensity. Reduction gears and motor are driven by flexible belts, thus organic fertilizer making machine can move stably and reduce impact to improve service life. The bottom of disc adopts several radiation steel plates to strength its durability. No need fixed by bolts. Granulating gears are made from high-frequency quenching materials; with the lining of glass fiber reinforced plastics, the granulating disc is anti-corrosion and durable.

What’s the Diameter of Organic Fertilizer Particles?
the organic fertilizer granulator is the fertilizer capacity that mostly influences the diameter of disc granulating machine.The fertilizer equipment producing capacity and organic fertilizer producing requirements also matters a lot. When the diameter is determined, the height can be also calculated. In general,the larger of the diameter, the higher of the height. The height of discs plays important role in granulating time.

To beginners who are planning to manufacture bio organic fertilizers,we will recommend you to start with Mini Organic Fertilizer Production Line

To beginners who are planning to manufacture bio organic fertilizers,we will recommend you to start with Mini Organic Fertilizer Production Line. It is with smaller production capacity (about 700 kg per hour), but high-level configuration. The whole line can be customized, so you do not need to worry about its adaptability. In other words, Whirlston provides Customization Service -- our technical personnel will specially design the production line in accordance with your Factory Building Design & requirement on capacity!

Fertilizer Machines in the Miniature Organic Fertilizer Production Line
1. Self Propelled Compost Turner-Model HRSD-2000
As organic materials, such as livestock and poultry manure, should be fully fermented before granulation (there are a large amount of pathogenic microorganism and Parasitic roundworm eggs), Compost Turner becomes particularly important, being an inevitable composting equipment in bio-organic/organic fertilizer production. The processing capacity of HRSD-2000 self propelled compost turner is 400-500 m³/h.
2.High Moisture Fertilizer Crusher Machine-Model HMC-60
It is a professional fertilizer making machine designed to grind high-moisture (25-50%) and multifiber raw materials. The grinding particle size can meet the granulation requirement!
3.Horizontal Fertilizer Mixer-Model WJ-700
In the mixing process, N,P,K elements, and other additives can also be added in the organic raw materials. They will be fully mixed in horizontal fertilizer mixer.
4.Double Roller Granulator -Model DZJ-1.5
It uses squeezing principle to form fertilizer particles with diameters of 3.5-10mm in one time. This fertilizer granulator has wide application in both organic fertilizer production line and compound fertilizer production line.
5.Fertilizer Screening Machine-Model ZJ 1240
Rotary drum screen is the only screening machine in fertilizer production.

Organic fertilizer is mainly used to supply nutrients to promote the rapid and balanced growth of plants/crops

What is organic fertilizer? Organic fertilizer is mainly used to supply nutrients to promote the rapid and balanced growth of plants/crops. In organic fertilizer manufacturing process, organic fertilizer machine becomes an inevitable equipment.

About New Type Dedicated Organic Fertilizer Granulator
The largest production capacity of this organic fertilizer granulator can reach to 6-8 tons per hour, which completely satisfies high capacity requirement of fertilizer manufacturers/investors. It is with features of smooth operation, sturdy and durable, long service life and stable base design, making it become an essential making machine in organic fertilizer production line. Its granulation rate can reach above 90%
Using the high-speed rotary mechanical stirring force, the new type organic fertilizer making machine granulates the powdery raw materials into granular organic fertilizers. All those granules are with homogeneous size, smooth surface, and beautiful appearance.

Shape of the finished products: Round Shape
High degree of sphericity: ≥0.7
Diameter of the fertilizer granules: 0.3-3mm (it is changeable by adjusting the rotating speed of main spindle and materials mixing amount, the lower amount & higher speed, then the smaller granules )
Materials granularity: less then 50 mesh
Moisture content of raw materials: 20-40%
Content of organic matter: 100%

Wide Application of New Type Organic Fertilizer Making Machine
This fertilizer granulator can be used for a variety of raw materials. 
a.It can be applied in Bio Organic Fertilizer Production Line. Raw materials: peat, lignite, organic municipal sludge, and straw.
b.It can be applied in Cake Fertilizer Production Line. Main raw material is soybean cake.
c.It can be applied in Organic Compound Fertilizer Production Line. Raw materials is chicken manure, pig manure, cow dung, and other livestock/poultry waste.
d.It can be applied in Complete Feed, Mixed Feed Production Line. Raw materials are maize, legume, and grass powder.
e.It can be applied in Biological Feed Production Line. Raw material is crop stalks.

Many inorganic fertilizers are produced in this manner conversion of fine mineral ores into easy to handle agglomerates or balls

Rotary drum granulator (also known as balling drums or rotary granulators) is very popular equipment that can process a wide array of materials

The fertilizer granulation equipment is typically used for high capacity applications and usually requires some type of recycle depending on the product specifications. Drum granulators are used when an agglomeration - chemical reaction process is required.Typical applications of a rotary drum granulator include, but are not limited to the following:

Agglomeration involving chemical reactions where the feed component(s) consist of reactive liquids or gases

The liquid and/or gas can be added into the bed of material to get a complete reaction and contain or reduce any emissions that may be generated

Many inorganic fertilizers are produced in this manner conversion of fine mineral ores into easy to handle agglomerates or balls for further processing. Iron ore, copper ore, and gold ore are a few examples.

Granulation where the only feed or the majority of the feed is a liquid or melt such as urea granulation

Coating of finished products by spraying a liquid onto the bed of material

Mixing drums that can mix multiple solids and/or liquids.

Specialty applications like a combination granulation-cooling drum.The cylinder body adopts special stainless steel or rubber plate lining structure. the inorganic fertilizer granulator can remove scar and peel burl automatically It has the advantages of high intensity of granule, high production, erosion proof, abrasion proof, low energy consumption, long service life, convenient operation and maintenance etc.